Sharp V Bond — Sharp Solutions for Solid Structures

Every wall has a story. This one starts as stone.

Scroll to follow a single AAC block through our plant in Tuljapur — from raw fly ash to the finished wall of your home, office or factory.

"SHARP SOLUTIONS FOR SOLID STRUCTURES"
SCROLL TO ENTER THE PLANT
STAGE 01BATCHING & MIXING

It begins as dust.

Fly ash, cement, lime, gypsum and a pinch of aluminium powder are weighed to the kilogram, then blended with water into a smooth grey slurry. Get the recipe right here, and everything downstream follows.

FLY ASHCEMENTLIMEAL POWDERWATER
WHY IT MATTERS TO YOU

Fly ash is a recycled industrial by-product — every Sharp V Bond block starts life green.

STAGE 02CASTING

Poured, not pressed.

The slurry flows into steel moulds — filled only halfway, on purpose. What happens next fills the rest.

STEEL MOULDSHALF-FILLED
WHY IT MATTERS TO YOU

No compaction, no coal-fired kilns. Casting takes far less energy than baking clay bricks.

STAGE 03RISING

The block takes a breath.

Aluminium reacts with lime and releases millions of tiny hydrogen bubbles. The cake rises like bread and sets full of micro air cells — that's where AAC gets its magic.

~80% AIR CELLS550–650 kg/m³
WHY IT MATTERS TO YOU

Those air cells make walls about a third the weight of brick — and naturally insulating against heat and noise.

STAGE 04WIRE CUTTING

Cut sharp. To the millimetre.

Tensioned steel wires slice the risen cake into perfectly dimensioned blocks — a 600 × 200 mm face in seven thicknesses.

±1 mm ACCURACY600 × 200 mm7 THICKNESSES
WHY IT MATTERS TO YOU

Precise blocks mean thin 3 mm joints, plumb walls and less plaster to fix later.

STAGE 05STEAM CURING

Twelve hours under pressure.

Inside the autoclave, high-pressure steam at around 190 °C transforms the soft cake into tobermorite crystal — the mineral backbone that gives AAC its strength.

190 °C12 bar10–12 HOURS
WHY IT MATTERS TO YOU

Autoclaved blocks don't burn, warp or invite termites — a 4-hour-plus fire rating, built in.

STAGE 06READY FOR SITE

Out the other side: Sharp V Bond.

Checked, stacked and dispatched from Tuljapur to sites across Maharashtra — family homes, apartments, offices, factories and everything between.

ISO 9001:2015MADE IN INDIA
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WHY AAC

Six reasons builders switch — and don’t switch back.

Everything you just watched happen in the plant shows up later as comfort, safety and savings in the building.

the weight

Lightweight

Around a third the weight of clay brick — easier handling, lower structural load, leaner foundations.

0.16W/m·K

Stays cool inside

Millions of air cells keep summer heat out — cooler rooms and lighter AC bills, year after year.

4+ hrsfire rating

Fire resistant

Autoclaved concrete doesn't burn. Your walls hold the line while people get out.

~42 dBquieter

Sound insulation

The same air cells that block heat also soak up noise — from traffic, neighbours and machinery.

70%fly ash

Eco-friendly

Built largely from a recycled by-product, with no coal-fired kilns and far less water than clay brick.

faster walls

Faster construction

One block lays like eight bricks — fewer joints, less mortar, earlier handover.

THE RANGE

One block. Six bonds. A complete wall system.

FLAGSHIP PRODUCT

Sharp V Bond AAC Blocks

Autoclaved aerated concrete blocks — light on the structure, kind on the budget, and gentle on the planet. The blocks you just followed through the plant, ready for your site.

600 × 200 mm FACE7 THICKNESSESISO 9001:2015
THICKNESS RANGE (mm)
100
125
150
175
200
225
250

Construction chemicals — the system around the block

A wall is only as good as what holds it, coats it and finishes it. Each bond is made to work with our blocks — and with each other.

Ultra Morta Bond pack
Block Jointing Mortar

Ultra Morta Bond

Thin-bed polymer mortar made for AAC — strong grip in a 3–4 mm joint, easy workability, faster courses.

Grip Tile Bond pack
Tile Adhesive

Grip Tile Bond

High-strength floor tile adhesive with smooth trowelling, load durability and tile-on-tile capability.

Ready Smart Bond pack
Ready-Mix Plaster

Ready Smart Bond

Ready-to-use plaster for smooth, crack-resistant finishes on interior and exterior walls.

Crack Filling Grout

Crack Guard Bond

Fills and seals cracks before they spread — for walls that stay quiet and stay whole.

Wall Putty

Prime Base Putty+

A fine white base coat that makes every paint job look its best — and last longer.

Tile Grout

Master Grout Bond

Stain-resistant grout that keeps tile lines sharp for years, wet area or dry.

AAC BLOCK SIZE CHART

Seven thicknesses. One sharp cut.

Every block leaves the wire-cutter at 600 × 200 mm — you choose the thickness for the wall. One block lays as much wall as roughly eight clay bricks.

AAC block size chart — thickness, full block size in millimetres, and approximate weight for each of the seven available thicknesses.
THICKNESSBLOCK SIZE (mm)APPROX WT.Relative thickness
100 mm600 × 200 × 1008 – 9 kg
125 mm600 × 200 × 12510 – 11 kg
150 mm600 × 200 × 15012 – 13 kg
175 mm600 × 200 × 17514 – 15 kg
200 mm600 × 200 × 20016 – 17 kg
225 mm600 × 200 × 22518 – 19 kg
250 mm600 × 200 × 25020 – 21 kg
CUTTING ACCURACY ±1 mm · DENSITY 550–650 kg/m³ · CONFIRM AVAILABILITY FOR BULK ORDERS
ABOUT SHARP V BOND

A young plant with old-school standards.

We’re a growing manufacturer of AAC blocks and construction chemicals from Itkal, in Tuljapur taluka of Dharashiv district. Our blocks and bonds go into homes being built by families, apartment projects, commercial spaces and industrial sheds across Maharashtra.

Our vision is simple to say and hard to do: become a name builders trust for sustainable construction materials — by making every batch as carefully as the first.

ISO 9001:2015 Certified
QUALITY MANAGEMENT SYSTEM
WHO WE SERVE
Families building homesBuilders & developersArchitects & engineersContractorsIndustrial projects
MADE IN INDIA

Manufactured at our plant in Itkal, Tal. Tuljapur, Dist. Dharashiv — and proud of it.

GET A QUOTE

Tell us what you’re building.

Leave your details and we’ll call you back within one working day with prices and availability.

PLANT & OFFICE

Itkal, Tal. Tuljapur,
Dist. Dharashiv, Maharashtra 413603